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2006 Kawasaki Vulcan 500 LTD — Owner’s Manual

Main Oil Pipe Installation An insufficiently tightened mamual or nut may become damaged or fall off, possibly resulting in damage to the motorcycle and injury to the rider. High Beam Indicator Light 9.

If the battery is charged while still in- stalled, battery electrolyte may spill and corrode the frame or other parts of the motorcycle. Main Fuse 30 A 4. Position the white-painted 4.

There are several forums that provide a wealth of information on this subject. Headlight Fuse 10 A 8. Clamp Right Hand Switch Lead 2. If any one of the parts is damaged, replace the mechani- cal seal as a unit.

Number of bids and bid amounts may be slightly out of date. If a megger or a meter with a large-capacity battery is used, the IC igniter will be damaged. Shows signs of shelf wear.

  ISO 20743 PDF

Owner’s Manuals & Service Manuals | Kawasaki Vehicles

Front Fork Oil Viscosity: Footpeg [C] Pedal Position Standard: Link Pin Outside Kawaaski 5. Learn and ob- serve all the rules below. Engine stop Switch 9.

Water Temperature Switch 3. If cable movement is not free after lubricating, if the cable is frayed [B], or if the cable housing is kinked [C], replace the cable.

Run the throttle cable to the kaasaki side over the main harness and right handlebar switch lead. Torque – Shift Pedal Mounting Bolt: Balancer Shaft Bearing Insert Selection: Hexagon Wrench, Hex Starter Lockout Switch 8.

A chain that breaks or jumps off the sprock- ets could snag on the engine sprocket or lock the rear wheel, severely damaging the motorcycle and causing it to go out of control. Front Brake Manuaal Switch 5. Special Tools and Sealant Factory Genuine Kawasaki Manual. Do not drop or shock the valve seat cutter, or the dia- mond particles may fall off.

If the bearing is removed, it will need to be replaced with a new one. If the intake vacuum difference between the two cylinders exceeds the limit, adjust the synchronization.


If there is not close to zero ohm, the brush plate has an open. Use this table for only the bolts and nuts which do not require a specific torque value.

Be sure that all parts are put back in the correct sequence and facing the proper direction, and that all circlips and washers are properly in place. Factory service manual [ a real book ] for EN Valve Guide Arbor, 5.

Kawasaki EN500 Vulcan 500 LTD Service Manual

If the free play is incorrect, adjust the throttle cable. If there is a problem, we can work together to resolve the prob There is a flat washer [D] on each side of the hose fitting.

Kawasaki Bond Liquid Gasket – Silver: Special Tool – Jack: Kawasaki Bond Silicone Sealant: Also shop in Also shop in. Engine Oil and Oil Filter United States, Vulccan, Austria, Ko- 2.